720S

1.	DA-RM-01A001-00-001 - Secure/Lift vehicle on platform
2.	DA-RM-03A071-07-002 - Remove/Install access hatch - Luggage bin
3.	DA-RM-07M003-00-001 - Disconnect/Connect Li-ion battery
4.	DA-RM-02A051-08-001 - Remove/Install panel - Service Cover
5.	DA-RM-02A051-08-002 - Remove/Install panel - Rear deck vent
6.	Care Point: Do the two sides DA-RM-04B005-01-001 - Remove/Install wheel - Rear
7.	Care Point: Do the two sides DA-RM-03A076-02-001 - Remove/Install wheel arch liner - Rear
8.	DA-RM-03A075-04-001 - Remove/Install floor panel - Front
9.	DA-RM-01A004-02-001 - Remove/Install floor panel - Engine
10.	DA-RM-03A075-05-001 - Remove/Install floor panel - Diffuser
11.	DA-RM-03A075-05-002 - Remove/Install floor panel - Rear extension
12.	DA-RM-02A051-03-004 - Remove/Install panel - Side duct finisher
13.	DA-RM-02A051-03-003 - Remove/Install panel - Dirty air duct
14.	DA-RM-02A051-03-002 - Remove/Install bodyside - Lower
15.	DA-RM-02A051-03-005 - Remove/Install panel - Aero bridge
16.	DA-RM-02A051-03-001 - Remove/Install bodyside - Upper - Left
17.	DA-RM-05F002-01-005 - Remove/Install duct - Clean air
18.	DA-RM-03A077-00-001 - Drain/Fill fluid - HVAC refrigerant
19.	DA-RM-04L001-00-001 - Drain/Fill fluid - Coolant
20.	DA-RM-05F003-00-001 - Drain/fill - Engine oil
21.	DA-RM-04L003-01-003 - Remove/Install Hose - Heating, Ventilation and Air Conditioning (HVAC) - Compressor - Rear
22.	DA-RM-04L003-01-006 - Remove/Install Hose - Compressor - Condensor
23.	DA-RM-04L001-02-001 - Remove/Install radiator - High temperature
24.	DA-RM-05H001-04-001 - Remove/Install sensor - Lambda - Pre-catalyst
25.	DA-RM-05H001-04-002 - Remove/Install sensor - Lambda - Post-catalyst
26.	DA-RM-05H001-01-001 - Remove/Install catalytic converter and link pipe assembly - Left
27.	DA-RM-05F002-01-006 - Remove/Install duct - Clean air duct to turbo charger
28.	DA-RM-05F002-02-001 - Remove/Install hose - Turbo charger to water charge air cooler
29.	DA-RM-05F001-01-036 - Remove/Install Hose - Water feed - Turbo
30.	DA-RM-05F003-02-002 - Remove/Install hose - Turbo charger - Oil return
31.	DA-RM-05F003-02-001 - Remove/Install hose - turbo charger - Oil feed
32.	Care Point: When removing RH side. DA-RM-05F003-02-003 - Remove/Install hose - Oil tank - Oil feed
33.	DA-RM-05F003-02-004 - Remove/Install hose - Oil tank - Oil return

WARNING!

Risk of burning and fire when handling hot or glowing objects!

Unprotected contact with hot or glowing objects can cause severe burns to the skin and eyes. If glowing objects come into contact with water, hot steam or hot splashing water this can result in severe skin and eye burns. Severe and possibly permanent injuries can result if hot or glowing objects come into contact with unprotected skin or eyes. Fire can result if glowing objects come into contact with flammable materials or substances.

Wear protective clothing, safety glasses and heat resistant gloves.

•	Avoid sparks and keep objects away from flammable materials and substances when handling glowing objects.

WARNING!

Risks of injury and poisoning when working with coolant!

When the engine is warm, the cooling system is pressurized. If the cooling system is opened suddenly, there is a risk of scalding from hot coolant which splashes out.

If coolant is swallowed, symptoms of poisoning such as headaches, dizziness, stomach pain, respiratory paralysis, unconsciousness, vomiting and cramps can occur.

Wear protective gloves, protective clothing and eye protection.

•	Allow cooling system to cool down to a coolant temperature of less than 60 °C.
•	Open cap of cooling system slowly; turn a conventional coolant cap as far as the first detent and turn a screwed coolant cap approx. 1/2 turn and release the pressure.
•	Do not put coolant in beverage containers.

WARNING!
Possible fluid spills from vehicle systems during repairs or maintenance. Risk of thermal incidents, slip hazards, corrosion of electrical components, failure of electrical or mechanical components or unwanted odours. Always limit fluid spills and fully clean the spilled fluid after repairs or maintenance.

Remove Assembly - Turbocharger


1.	Disconnect the electrical connectors (1).

Care Point:

Always replace the bolts. Refer to the Spare Parts Catalogue (SPC) for part numbers.

Remove the bolts (1) (M6x20) 10 Nm.

Remove the lower heatshield (2).

Care Point:

Always replace the bolts. Refer to SPC for part numbers.

Remove the bolts (1) (M6x20) 10 Nm.

Remove the lower heatshield (2).

Care Point:

Always replace the bolts. Refer to SPC for part numbers.

Remove the bolts (1) (M6x20) 10 Nm.

Remove the heatshield (2).

Care Point:

Always replace the bolt. Refer to SPC for part numbers.

Care Point:

Heatshield cannot be removed.

Remove the bolt (1) (M6x20) 10 Nm.

Move the heatshield (2) to one side to access turbocharger fixings to exhaust manifold.

Remove the heatshield (3).

Care Point:

Always replace the nuts. Refer to SPC for part numbers.

Care Point:

If required, with the aid of another technician supporting the turbocharger.

Remove the nuts (1) (M8) 35 Nm.

Remove the turbocharger from the exhaust manifold.

Care Point:

Always replace the sealing ring. Refer to SPC for part numbers.

Remove the turbocharger to manifold sealing ring and discard.

Install Assembly - Turbocharger - Left

Care Point:

Make sure that the sealing ring is correctly installed.

Install components in reverse order.

V. 3.9