Repair instructions
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        Power Unit
          DA-RM-05F001-01-001 - Remove/Install engine
          DA-RM-05F001-01-002 - Remove/Install front cover
          DA-RM-05F001-01-003 - Remove/Install NVH - Front Cover
          DA-RM-05F001-01-004 - Remove/Install perimeter seal - Front cover
          DA-RM-05F001-01-005 - Remove/Install seal - Crank - Front
          DA-RM-05F001-01-006 - Remove/Install seal - Crank - Rear
          DA-RM-05F001-01-007 - Remove/Install cylinder head assembly
          DA-RM-05F001-01-008 - Remove/Install camshaft cover - Left
          DA-RM-05F001-01-009 - Remove/Install camshaft cover - Right
          DA-RM-05F001-01-010 - Remove/Install chain drive kit - Camshaft
          DA-RM-05F001-01-011 - Remove/Install cam phaser - Left
          DA-RM-05F001-01-012 - Remove/Install cam phaser - Right
          DA-RM-05F001-01-013 - Remove/Install solenoid - Cam phaser - Exhaust
          DA-RM-05F001-01-014 - Remove/Install solenoid - Cam phaser - Inlet
          DA-RM-05F001-01-015 - Remove/Install sensor - Cam phaser
          DA-RM-05F001-01-016 - Remove/Install sensor - Cylinder head temperature
          DA-RM-05F001-01-017 - Remove/Install pressure switch - Oil
          DA-RM-05F001-01-018 - Remove/Install crankshaft damper
          DA-RM-05F001-01-019 - Remove/Install sensor - Crank position
          DA-RM-05F001-01-020 - Remove/Install sensor - Knock
          DA-RM-05F001-01-021 - Remove/Install thermostat assembly
          DA-RM-05F001-01-022 - Remove/Install hose - Degas
          DA-RM-05F001-01-023 - Remove/Install Assembly - Turbocharger
          DA-RM-05F001-01-024 - Remove/Install wastegate assembly - Turbo charger
          DA-RM-05F001-01-025 - Remove/Install dump valve
          DA-RM-05F001-01-026 - Remove/Install fuel rail
          DA-RM-05F001-01-027 - Remove/Install injector - Fuel rail
          DA-RM-05F001-01-028 - Remove/Install Intake manifold assembly
          DA-RM-05F001-01-029 - Remove/Install sensor - Temperature manifold absolute pressure (TMAP) - Intake
          DA-RM-05F001-01-030 - Remove/Install throttle body - Air intake
          DA-RM-05F001-01-031 - Remove/Install crank case ventilation (CCV) breather system
          DA-RM-05F001-01-032 - Remove/Install harness - Engine
          DA-RM-05F001-01-033- Remove/Install spark plug
          DA-RM-05F001-01-034 - Remove/Install Ignition coil
          DA-RM-05F001-01-035 - Remove/Install exhaust manifold
          DA-RM-05F001-01-036 - Remove/Install Hose - Water feed - Turbo
          GI-RM-0003 - Remove/Install Rocker mounting bracket
          GI-RM-0004 - Remove/Install Valve - Cylinder head
          GI-RM-0005 - Remove/Install Oil seal - Valve stem
          GI-RM-0006 - Remove/Install Ladderframe
          GI-RM-0007 - Remove/Install Camshafts
        Engine Control Unit
        Secondary Air System
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      Engine Oil System
      Engine Cooling System
      Engine Ancillaries
      Engine Mounting
      Transmission
      Transmission Cooling System
      Transmission Mounting
      Driveshafts
      Exhaust
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    Paint Technical Data Sheets
    Wiring Schematics
  Customer Service
       Special advice          Tools/Equipment           Fluids, lubricants, adhesive   
Instructions
Powertrain / Engine / Power Unit / DA-RM-05F001-01-032 - Remove/Install harness - Engine
Preparation work
1.     
2.     
3.     
4.     
5.     
6.     
7.     
8.     
9.     
10.    
11.    

Overview main harness
1.  
Main harness routing above.
 

2.  
Main harness routing right side.
 

3.  
Main harness routing left side.
 


Remove main harness
1.   
Release clamps (1).
 
2.   
Remove WCAC to throttle body hoses (2).
 

3.   
Disconnect fuel rail link harness - Left hand side (3).
 
4.   
Disconnect vee link harness - Left hand side (4).
 

5.   
Disconnect fuel rail link harness - Right hand side (5).
 
6.   
Disconnect vee link harness - Right hand side (6).
 

 
Care Point:
From this stage in the procedure, detach any harness clips.

 
7.   
Disconnect secondary air sensors (7).
 
8.   
Disconnect inline electrical connector (8).
 

9.   
Disconnect HVAC compressor (9).
 
10.  
Disconnect crank position sensor (10).
 

11.  
Disconnect ignition coils (11).
 
12.  
Disconnect electrical connector from ISG throttle body (12).
 

13.  
Disconnect camshaft sensors (13).
 
14.  
Disconnect cam phaser solenoids (14).
 
15.  
Disconnect turbo charger dump valve (15).
 

16.  
Disconnect wastegate actuator electrical connector (16).
 

17.  
Remove nut (17).
 
18.  
Detach starter motor cable (18).
 
19.  
Disconnect alternator (19).
 

20.  
Disconnect ignition coils (20).
 
21.  
Disconnect fuel rail sensor (21).
 

22.  
Disconnect camshaft sensors (22).
 
23.  
Disconnect cam phaser solenoids (23).
 
24.  
Disconnect dump valve (24).
 

25.  
Disconnect wastegate actuator electrical connector (25).
 

26.  
Disconnect ECM connectors (26).
 
27.  
Feed engine harness (27) through to engine bay.
 

28.  
Remove engine harness (28) from vehicle.
 


Install main harness
 
Care Point:
Injector harnesses are colour coded against the engine harness.
Red - Left hand bank.
Blue - Right hand bank.

Care Point:
Make sure: YELLOW wires to YELLOW (A) wires.

Care Point:
Make sure electrical connectors is located correctly.

 
1.  
Connect main harness.
 
 
Care Point:
Main harness: Lay main harness in position before pressing any clips home.
Clips and retainer: Make sure all clips are in correct position.
Cam phaser sensors: Lay out connectors to make sure correct fitment and routing of cables before clipping in.
Engine cam phasers solenoids : Lay out connectors to make sure correct fitment and routing of cables before clipping in.

 
2.  
Install components in reverse order.
 
3.  
Read out and clear error memory.
 


   
   
   Note