720S

1.	DA-RM-01A001-00-001 - Secure/Lift vehicle on platform
2.	DA-RM-03A071-07-002 - Remove/Install access hatch - Luggage bin
3.	Care Point: Depressurise suspension system before disconnecting battery. DA-RM-04B003-00-001 - Fill/Bleed fluid - Suspension system
4.	Care Point: Make sure EPB calipers are in service mode before disconnecting battery. DA-RM-07M003-00-001 - Disconnect/Connect Li-ion battery
5.	DA-RM-04L001-00-001 - Drain/Fill fluid - Coolant
6.	Care Point: Only drain transmission oil if replacing gearbox. DA-RM-05G001-00-001 - Drain/fill fluid - Transmission oil
7.	Care Point: Remove both sides. DA-RM-04B005-01-001 - Remove/Install wheel - Rear
8.	Care Point: Remove both sides. DA-RM-03A076-02-001 - Remove/Install wheel arch liner - Rear
9.	DA-RM-01A004-02-001 - Remove/Install floor panel - Engine
10.	Care Point: Remove both sides. DA-RM-03A075-05-002 - Remove/Install floor panel - Rear extension
11.	DA-RM-03A075-05-001 - Remove/Install floor panel - Diffuser
12.	DA-RM-01A004-02-002 - Remove/Install floor panel - Transmission
13.	DA-RM-01A003-01-002 - Remove/Install crossbeam - Transmission floor
14.	DA-RM-02A051-08-002 - Remove/Install panel - Rear deck vent
15.	DA-RM-02A051-08-001 - Remove/Install panel - Service Cover
16.	DA-RM-02A051-08-003 - Remove/Install panel - Engine bay cover
17.	DA-RM-02A053-03-001 - Remove/Install panel - Airbrake
18.	Care Point: Remove both sides. DA-RM-02A051-03-004 - Remove/Install panel - Side duct finisher
19.	Care Point: Remove both sides. DA-RM-02A051-03-003 - Remove/Install panel - Dirty air duct
20.	Care Point: Remove both sides. DA-RM-02A051-03-002 - Remove/Install bodyside - Lower
21.	Care Point: Remove both sides. DA-RM-02A051-03-005 - Remove/Install panel - Aero bridge
22.	Care Point: Remove both sides. DA-RM-02A051-03-001 - Remove/Install bodyside - Upper - Left
23.	DA-RM-03A071-10-001 - Remove/Install bumper assembly - Rear
24.	DA-RM-05E001-02-002 - Remove/Install heatshield - Muffler - Upper
25.	DA-RM-05H001-02-001 - Remove/Install muffler
26.	DA-RM-05E001-02-003 - Remove/Install heatshield - Muffler - Lower
27.	DA-RM-05E001-02-004 - Remove/Install heatshield - Airguide
28.	DA-RM-02A051-08-004 - Remove/Install heatshield - Deck vent rear
29.	DA-RM-05F002-03-001 - Remove/Install water charge air cooler (WCAC)
30.	Care Point: Remove both sides. DA-RM-05H001-01-001 - Remove/Install catalytic converter and link pipe assembly - Left
31.	Care Point: Remove both sides. DA-RM-05F002-01-004 Remove/Install duct - airbox to clean air duct
32.	DA-RM-05F001-03-001 - Remove/Install pump - Secondary air
33.	DA-RM-01A003-02-002 - Remove/Install bumper beam - Rear
34.	Care Point: Remove both sides. DA-RM-04C002-03-001 - Remove/Install brake disc cooling duct - Rear
35.	Care Point: Remove both sides. Detach caliper from upright only, do not disconnect fluid hose. DA-RM-04C002-02-001 - Remove/Install brake caliper - Rear
36.	Care Point: Remove both sides. DA-RM-04C004-01-001 - Remove/Install brake caliper - Parking
37.	Care Point: Remove both sides. DA-RM-04C002-01-001 - Remove/Install brake disc - Rear
38.	DA-RM-05F005-01-001 - Remove/Install starter motor
39.	DA-RM-05G001-01-001 - Remove/Install Dual Clutch Transmission (DCT)

Remove driveline damper

Care Point:

Using a suitable stand, support the engine at the rear.

Care Point:

Engine must be supported at the back underneath after the transmission has been removed, using a suitable stand.

Care Point:

When removing bolts (1), record torque required to “crack” bolts in Retailer Comments section of the work package.

Remove the bolts (1).(M6x10) 10 Nm

Remove the driveline damper cover NVH (2).

Install driveline damper locking tool (U).Crankshaft Locking tool

Care Point:

Observe sequence.

Remove the bolts (3) (M10x27) 90 Nm.

Remove the driveline damper (4) from the crankshaft.

Install driveline damper

Make sure driveline damper splines are free from grease, oil and dirt.

Care Point:

Check condition of driveline damper NVH pads, replace if any damage is present.

Care Point:

Check condition of crank sensor, replace if any damage is present.

Care Point:

Make sure driveline damper is aligned on crank dowel.

Put driveline damper (4) on crankshaft.

Fasten bolts (3) by hand.


4.	Install driveline damper locking tool (U).Crankshaft Locking tool

Care Point:

Observe tightening sequence.

Mark a bolt (arrow).

Care Point:

Begin tightening sequence 1 - 8 with the marked bolt.

Tighten bolts (M10x27) 90 Nm.

Remove driveline damper locking tool.

Care Point:

Make sure grease does not exceed driveline damper splines.

Apply Clutch grease to driveline damper splines.

Care Point:

Make sure grease is not present on lead-in chamfer or rear face of driveline damper.

Do not use the same cleaning material for lead-in chamfer and rear face that is used to clean excess grease in splines.

Wipe away excess grease, leaving grease inside spline grooves only.

10.

Make sure area is clean and free from dirt and debris to avoid contamination.

11.

Install components in reverse order.

12.

Check for leaks.

13.

Connect McLaren Diagnostic System, proceed to Diagnostic toolbox within Engine Control Unit (ECU).

14.

Access Sequences section.

15.

Carry out Misfire adaptions routine.

16.

Start engine and leave running for 5 minutes for self learning to take place.

17.

Access Actual Values section.

Care Point:

Value should read between 1 and 4.

18.

Check Camshaft actual values.

V. 2.5

Note