SERVICE INFORMATION SYSTEM
Repair instructions
Body Structures
Body Panels and Closures
Panels
Closures
Closures Service Procedures
Bonnet Structure
Bonnet Latch
Door Structure
DA-RM-02A052-05-001 - Remove/Install door
DA-RM-02A052-05-002 - Remove/Install applique - Door
DA-RM-02A052-05-003 - Remove/Install winglet - Door
DA-RM-02A052-05-004 - Remove/Install aero duct - Door
DA-RM-02A052-05-005 - Remove/Install blade - Door
DA-RM-02A052-05-006 - Remove/Install stone deflector - Door
DA-RM-02A052-05-007 - Remove/Install Mesh - Aero duct - Door
DA-RM-02A052-05-008 - Replace Door
DA-RM-02A052-05-009 - Remove/Install Access panel - Door
DA-RM-02A052-05-010 - Remove/Install Support - Door - Secondary
Door Hinge
Door Latch
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Tailgate/Engine Cover Structure
Closure Seals
Active Aero
Glazing - Closures and Dynamic
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Instructions
Body Panels and Closures / Closures / Door Structure / DA-RM-02A052-05-005 - Remove/Install blade - Door
Preparation work
1.
DA-RM-03A071-07-002 - Remove/Install access hatch - Luggage bin
2.
DA-RM-07M003-00-001 - Disconnect/Connect Li-ion battery
3.
DA-RM-07M002-01-001 - Remove/Install switch - Door release / Window control
4.
DA-RM-07M002-01-009 - Remove/Install control panel - Auxiliary
5.
DA-RM-08N001-12-001 - Remove/Install trim - Door
6.
Care Point:
Remove upper loudspeaker only.
DA-RM-07M021-02-003 - Remove/Install loudspeaker - Door
7.
Care Point:
Disconnect only.
DA-RM-07M002-05-001 - Remove/Install sensor - Occupant Restraint - Pressure
8.
Care Point:
Disconnect only.
DA-RM-07M002-02-003 - Remove/Install control unit - Door
9.
DA-RM-02A052-05-004 - Remove/Install aero duct - Door
10.
DA-RM-02A052-05-007 - Remove/Install Mesh - Aero duct - Door
Remove blade - Door
Care Point:
Protect the surrounding area.
1.
Remove nuts (1).
(M5) 4 Nm
2.
Remove the speaker enclosure panel (2) with door control unit attached.
Care Point:
The door access panel (3) is bonded with tape, remove with care.
3.
Remove the door access panel (3).
4.
Remove bolt (4).
(M6x12) 4 Nm
Care Point:
Fixings accessed from inside of the door.
5.
Remove bolts (5).
(M6x25) 4 Nm
6.
Remove nuts (6).
(M6) 4 Nm
7.
Remove the door blade.
Install blade - Door
1.
Remove excess adhesive from door access panel (3).
2.
Clean door access panel (3) and door inner using
BETACLEAN 3900
.
3.
Apply
Loctite 243
to the studs before you install the nuts.
Care Point:
Replace adhesive tape
3M PT1100
on door access panel (3) during installation.
4.
Install components in reverse order.
V. 1.8
© 2011 | McLaren
Note