Instructions
Body Panels and Closures / Panels / Front Panels / DA-RM-02A051-01-003 - Remove/Install fender outrigger - Front
Preparation work
1.     
2.     
Care Point: Remove both sides.
3.     
Care Point: Remove both sides.
4.     
5.     
Care Point: Remove both sides.
6.     
7.     
8.     
9.     
10.    
11.    
12.    
Care Point: Remove both sides.
13.    
14.    
15.    
16.    
Care Point: Remove both sides.
17.    
Care Point: Disconnect only.
18.    
19.    
Care Point: Remove both sides.
20.    
21.    
Care Point: Remove both sides.
22.    

Remove fender outrigger - Front
1.  
Remove bolts (1) and move aside the reservoir - brake fluid (2). (M6x16) 8 Nm
 
2.  
Detach wiring from fender outrigger - Front.
 
3.  
Detach coolant hose from fender outrigger - Front.
 

4.  
Remove bolts (3). (M6x16) 5 Nm
 
5.  
Remove bolts (4). (M6x25) 12 Nm
 

 
Care Point:
Gently apply heat to bonded areas (5).

 
6.  
Remove the fender outrigger - Front (7) and the fender reinforcement (6).
 


Install fender outrigger - Front
 
Care Point:
Make sure cleaner is used on the contact area between the outrigger and the crash structure.

Care Point:
Allow cleaner 1 minute to flash.

 
1.  
Degrease bonding areas using BETACLEAN 3900.
 
 
Care Point:
Using adhesive 3M DP620.

 
2.  
Apply adhesive in area (5).
 
3.  
Install the fender outrigger.
 
4.  
Install bolts (3). Do not fully tighten.
 
5.  
Move the fender outrigger into the correct position.
 
6.  
Install fender outrigger and fender reinforcement bracket (6).
 
 
Care Point:
For Left Hand Drive (LHD) vehicles. For Right Hand Drive (RHD) vehicles, the opposite would apply.

 
7.  
Tighten bolts (3).
 
8.  
Install components in reverse order.
 


   
   
   Note