Repair instructions
    Body Structures
    Body Panels and Closures
    Body Exterior
      Exterior Ornamentation
      Glazing - Exterior
        Glazing - Exterior Service Procedures
        Windscreen
        Quarter Glass
          DA-RM-03A072-05-001 - Remove/Install glass - Quarter
        Tailgate Glass
      Lights
      Wipers and Washer System
      Ducts, Vents and Floors
      Liners and NVH
      HVAC
    Chassis
    Powertrain
    Electrical
    Interior
    Accessories
    PDI/Service/Track/Technical Sheets
    Paint Technical Data Sheets
    Wiring Schematics
  Customer Service
       Special advice          Tools/Equipment           Fluids, lubricants, adhesive   
Instructions
Body Exterior / Glazing - Exterior / Quarter Glass / DA-RM-03A072-05-001 - Remove/Install glass - Quarter
Preparation work
1.     
2.     
3.     
4.     
5.     
6.     
7.     
8.     
9.     
Care Point: If removing left hand side, carry out the following pre-works and detach from fuel filler bowl only.
10.    
Remove glass - Quarter
 
Care Point:
Risk of component damage - Protect surrounding area.
Care Point:
Location of mounting clips ©) shown.
 
1.  
Remove quarter glass trim (1).
 
 
Care Point:
Risk of component damage: Do not damage or de-bond door secondary seal.
Graphic shows interface of door seal to quarter glass.
 
2.  
Detach door seal (2) from quarter glass (3).
 
 
Care Point:
Risk of component damage: The use of standard cutting wire or tooling could damage the vehicle body.
Due to the materials used on the vehicle McLaren recommend that a suitable fibre cutting cord is used to remove all bonded glass.
Care Point:
With the aid of another technician supporting the quarter glass.
Care Point:
Bond line shown in graphic (B).
 
3.  
Carefully cut out quarter glass from vehicle.
 
4.  
Remove quarter glass (3) from vehicle.
 
Install glass - Quarter
1.   
2.   
3.  
Clean excess sealant from vehicle before preparing for installation.
 

 
Care Point:
Make sure adhesive is applied at the approximate distances from the glass stated on the diagram.
 
4.  
Apply adhesive (4) on to the rear quarter glass following the recommended bond path.Sika Tack OEM
 
5.  
Offer up rear quarter glass to vehicle.
 
6.  
Fit locator pin (5) into correct position on vehicle.
 
7.  
Press the glass into place until bump-ons make contact with body (6).
 
8.  
Allow Sika Tack OEM a suitable time period to cure.
 
 
Care Point:
Make sure door seal (2) is correctly located to quarter glass.
 
9.  
Install components in reverse order.
 
   
   
   Note