Instructions
Accessories / Mid Structures / MSO-Monocoque / DA-RM-20A002-99-001 - Install Harness bar
Preparation work
1.     
2.     
3.     
Care Point: Remove both sides.
4.     
5.     
Care Point: Remove both sides.
6.     
7.     
8.     
Care Point: New parts are supplied in the kit.
9.     
Care Point: Remove both sides. New parts are supplied in the kit.

Install Harness bar
 
Care Point:
You must not use the bolts (1) to install the harness bar. The correct bolts are supplied in the kit.

 
1.   
Remove and discard the bolt (1) (M10x55) 50 Nm.
 
2.   
Do step 1 for the right side.
 

 
Care Point:
Always replace the seatbelt fixings. Refer to the Spare Parts Catalogue (SPC) for part numbers.

 
3.   
Remove the nut and bolt (2) 35 Nm.
 
4.   
Do step 3 for the right side.
 

5.   
Disengage the clips (3).
 
6.   
Do step 5 for the right side.
 

 
Care Point:
Make sure that you install the conductivity links correctly.

 
7.   
Install the conductivity links (4) and (5) to the rear of the harness bar.
 

8.   
Disengage the clips (6) from the removed rear quarter trim and remove the speaker grille (7).
 

 
Care Point:
New clips are supplied in the kit.

 
9.   
Install the speaker grille (8) to the new rear quarter trim major (9).
 
10.  
Do steps 8 and 9 for the other new quarter trim major.
 

11.  
Put the new rear quarter trim major (10) into its installation position.
 

12.  
Make sure that the clip (11) is correctly aligned. Do not fully engage the clip at this time.
 
 
Care Point:
Do not engage the remaining clips at this time.

 
13.  
Fully engage the ball stud (12).
 
14.  
Do steps 11 thru 13 for the right side.
 

 
Care Point:
You must have the aid of one more person for the step that follows.

Care Point:
Make sure that the wires do not catch when you install the harness bar.

Care Point:
Do not cause damage to the interior trim when you install the harness bar.

 
15.  
Put the harness bar into its installation position (13).
 

 
Care Point:
The bolts are supplied in the kit.

 
16.  
Loosely install the lower (M10x55) harness bar bolts (14).
 

17.  
Loosely install the upper (M10x50) harness bar bolts. Make sure that you install the roll hoop washer plates (15).
 

18.  
Torque the bolts in sequence 1 then 2 (M10x55) 50 Nm.
 
19.  
Torque the bolts in sequence 3 then 4 (M10x50) 45 Nm.
 

20.  
Remove the nuts and bolts (16) (M6) 6 Nm and remove the antenna (17) from the removed electrical cover.
 
21.  
Install the antenna to the new electrical cover.
 

22.  
Install the new electrical cover (18).
 

 
Care Point:
Steps 23 thru 26 are only necessary if the vehicle has a luggage floor support.

Care Point:
New clips are supplied in the kit.

 
23.  
Remove the clips (19) from the removed luggage floor support (20) and the luggage retention bar (21).
 
24.  
Discard the removed luggage floor support.
 

25.  
Put the new luggage floor support (22) into its installation position on luggage retention bar (23).
 
26.  
Install the new clips (24).
 

27.  
Install the luggage retention bar (25).
 

 
Care Point:
The next step is only necessary if the vehicle has a luggage floor support.

Care Point:
The installation procedure for the new luggage floor support is the same as the removed luggage floor support.

 
28.  
Install the new luggage floor support bolts (26).
 

 
Care Point:
You must have the aid of one more person for the step that follows.

 
29.  
Install the luggage shelf (27).
 
30.  
Make sure that the luggage shelf is installed correctly around the harness bar (28).
 

31.  
Install the rear cover (29).
 

32.  
Fully engage the remaining rear quarter trim major clips (30).
 
33.  
Do step 32 for the right side.
 

34.  
Install the seatbelt D-loop (31).
 
35.  
Do step 34 for the right side.
 

36.  
Install the B-pillar trims (32).
 

37.  
Install the rear quarter trim minor (33).
 
38.  
Do step 37 for the right side.
 
39.  
Remove any protective covering from the harness bar.
 

 
Care Point:
The foam is only applicable to Federal vehicles.

Care Point:
The foam must be installed to Federal vehicles.

Care Point:
When you apply cleaner, obey the manufacturer's flash times.

 
40.  
Clean the areas shown (34). Use BETACLEAN 3900.
 

41.  
Remove the adhesive tape backing (35) from the left foam.
 

42.  
Make sure that the contour of the left foam (36) is aligned to the contour of the harness bar (37).
 
43.  
Put the left foam into its installation position on the harness bar.
 

44.  
Apply pressure to the left foam (38) to make sure that the bond is satisfactory.
 
45.  
Do steps 41 thru 44 for the right foam.
 
46.  
For race seats, install the harness retention plates. Refer to Knowledge Article KA-01337.
 
47.  
For adjustable sport seats, install the crotch strap brackets. Refer to DA-RM-20N002-97-001 - Install Brackets - Crotch strap - Adjustable sport seat.
 
48.  
For non-adjustable sport seats, install the crotch strap brackets. Refer to DA-RM-20N002-97-002 - Install Brackets - Crotch strap - Non-adjustable sport seat.
 
49.  
For more information about how to install the harness, refer to Knowledge Article KA-01337 and the harness manufacturers instructions.
 
50.  
Install the remaining components in reverse order.
 


   
   
   Note