Preparation work
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| 4. | Care Point: Remove the left side only.
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| 5. | Care Point: Remove the left side only.
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 WARNING!
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Risk of explosion, poisoning and injury working with fuel!
Fuels are highly flammable and toxic if inhaled. Fuel vapours are explosive, invisible and spread out at floor level. This vapour is poisonous when inhaled and has an anesthetizing effect in high concentrations. Fuel can cause damage to skin. For example, skin is degreased when it comes into contact with gasoline fuel.
Observe the national safety precautions and regulations.
| • | Keep fuel away from fire, open light or ignition sources.
| | • | Ensure the work place is adequately ventilated.
| | • | Never drain or pour in fuels over assembly pits.
| | • | Store drained fuel in a suitable and sealed vessel.
| | • | Immediately eliminate any fuel which has flowed out.
| | • | Conducting work on a vehicle with open flames (e. g. welding etc.).
| | • | Before carrying out this work, remove relevant parts of fuel system and seal open fuel lines with plugs.
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WARNING!
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Possible fluid spills from vehicle systems during repairs or maintenance.
Risk of thermal incidents, slip hazards, corrosion of electrical components, failure of electrical or mechanical components or unwanted odours.
Always limit fluid spills and fully clean the spilled fluid after repairs or maintenance.
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Remove Fuel level sender - Fuel tank
| 1. | Remove the electrical connectors (1).
Disengage the pipe (2).
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| 2. | Remove the cable ties (1).
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| 3. | Disengage the pipe (1).
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| 5. | Lift the flange assembly (1) in the direction shown.
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| 6. | Disconnect the electrical connectors (1).
Disengage the pipe (2).
Remove the flange assembly (3).
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| | | Care Point: | Always replace the retaining ring seal. Refer to the Spare Parts Catalogue (SPC) for part numbers.
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| | | 7. | Remove the retaining ring seal (1) and discard.
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| 8. | Disengage the clip (1).
Remove the fuel level sender in the direction shown.
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Install Fuel level sender
| | | Care Point: | Make sure that the fuel level sender float (2) moves freely.
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| | | 1. | Install the fuel level sender (1).
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| | | Care Point: | Always replace the retaining ring seal. Refer to the SPC for part numbers.
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| | | 2. | Install the retaining ring seal (1).
| | | 3. | Install the remaining components in reverse order.
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