Instructions
Chassis / Steering / Steering Pump / DA-RM-04D001-02-002 - Remove/Install Bracket - Electric Hydraulic Power Assisted Steering (EHPAS) - Pump
Preparation work
1.     
Care Point: Do the two sides.
2.     
3.     
4.     
5.     
6.     
7.     
Care Point: If vehicle is left hand drive, do not remove the washer bottle.
8.     
9.     

Remove Bracket - EHPAS - Pump
 
WARNING!
 
Risk of injury and poisoning working with hydraulic fluid!
Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. When disengaging hydraulic lines without depressurising the system, dangerous skin or eye injuries can occur due to the very high pressures (in excess of 200 bar). If hydraulic fluid, particularly central hydraulic fluid (especially harmful), comes into contact with unprotected skin, this can cause damage to the skin.
If hydraulic fluid is swallowed, this can lead to poisoning symptoms such as headache, dizziness, nausea, vomiting, diarrhoea, cramps and unconsciousness.
Wear protective gloves, protective clothing and eye protection.
Depressurise and drain the system if necessary when commencing work on hydraulic systems.
Never put hydraulic fluid into beverage containers.
Ensure sufficient ventilation, especially in the case of central hydraulic fluid.
Ensure that only authorised persons have access to hydraulic fluid.
Immediately seal disconnected leads and hoses and the connections to the assembly with blind plugs.
 

WARNING!
 
Risk of injury and poisoning working with hydraulic fluid!
Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. When disengaging hydraulic lines without depressurising the system, dangerous skin or eye injuries can occur due to the very high pressures (in excess of 200 bar). If hydraulic fluid, particularly central hydraulic fluid (especially harmful), comes into contact with unprotected skin, this can cause damage to the skin.
If hydraulic fluid is swallowed, this can lead to poisoning symptoms such as headache, dizziness, nausea, vomiting, diarrhoea, cramps and unconsciousness.
Wear protective gloves, protective clothing and eye protection.
Depressurise and drain the system if necessary when commencing work on hydraulic systems.
Never put hydraulic fluid into beverage containers.
Ensure sufficient ventilation, especially in the case of central hydraulic fluid.
Ensure that only authorised persons have access to hydraulic fluid.
Immediately seal disconnected leads and hoses and the connections to the assembly with blind plugs.
 

WARNING!
 
Possible fluid spills from vehicle systems during repairs or maintenance.
Risk of thermal incidents, slip hazards, corrosion of electrical components, failure of electrical or mechanical components or unwanted odours.
Always limit fluid spills and fully clean the spilled fluid after repairs or maintenance.
 

 
1.  
Disengage the clips (1).
 

2.  
Disengage the clip (1).
 

3.  
Remove the bolts (1) (M8x20) 25 Nm.
Remove the nut (2) (M5) 5 Nm.
 
4.  
Remove the bracket.
 


Install Bracket - EHPAS - Pump
 
Care Point:
Refer to the Spare Parts Catalogue (SPC) for part numbers.

 
1.  
Accurately mark the centre point shown (1).
Use a 3mm drill to make a hole (1).
Use a 6.5mm drill to increase the diameter of the hole (1).
 
2.  
Remove sharp edges with a file.
 
 
Care Point:
When you apply primer, obey the manufacturer's flash times.

 
3.  
Apply Sika Primer 206 G+P on the bare surfaces.
 

 
Care Point:
You must install a new edge clip. Refer to the SPC for part numbers.

 
4.  
Install the edge clip (1).
 
5.  
Install the bracket.
 

6.  
Push the harness (1) in the direction shown.
 

 
Care Point:
Push the harness rearward as you do up the cable tie.

 
7.  
Put the clip into the new hole (1).
Attach the cable tie around the harness (2).
 


 
Care Point:
Make sure that there is clearance between the EHPAS pump and the harness.

 
1.  
Install the remaining components.
 

   
   
   Note