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Instructions
Body Panels and Closures / Panels / Body Panels Service Procedures / DA-RM-02A051-00-001 - Gap and flush - Check and adjust - Panels
1.  
Headlamp:
Section number
Description
Gap (mm)
Flush (mm)
1
Bumper to headlamp bezel
0.0 +/- 0.5
1.0 +/- 0.5
2
Headlamp bezel to LTR duct - (non carbon only)
1.0 +/- 0.5
0.5 +/- 0.5
3
Exit duct to front bumper
N/A
0.0 +/- 0.5
4
Bumper to side marker
1.0 +/- 0.5
0.5 +/- 0.5
5
Side repeater / side marker to exit duct
1.0 +/- 0.5
N/A
6
Headlight bezel to signal lamp
1.0 +/- 0.75
0.0 +/- 0.75
7
Bumper to side marker
N/A
2.0 +/- 1.0
8
Exit duct to side marker
N/A
2.0 +/- 1.0
9
Headlamp bezel to headlamp
3.0 +/- 2.0
N/A
10
Bumper to LTR exit duct
0.0 +/- 0.5
N/A
11
Headlamp bezel to signal lamp
1.0 +/- 0.75
2.5 +/- 0.75
12
Headlamp bezel to signal lamp
2.5 +/- 1.5
N/A
13
Headlamp bezel to LTR duct
1.0 +/- 0.5
0.5 +/- 0.5
 


1.  
Front Panels:
Section number
Description
Gap (mm)
Flush (mm)
1
Fender to bumper
0.5 +/- 0.5
-0.5 +/- 0.5
2
Bumper to splitter
1.0 +/- 0.5
N/A
3
Bumper to splitter
2.0 +/- 0.5
N/A
4
Bumper to tow eye cover
1.0 +/- 0.5
0.5 +/- 0.5
5
Windscreen to wiper cover
SEAL
SEAL
6
Fender to bumper
N/A
0.0 +/- 0.8
7
Fender to bumper
N/A
0.0 +/- 0.8
8
LTR inlet to splitter
N/A
-1.0 +/- 1.0
9
Splitter to camera bezel
1.0 +/- 0.75
N/A
 


1.  
Rear Panels:
Section number
Description
Gap (mm)
Flush (mm)
1
Tailgate C-pillar to bodyside upper
6.0 +/- 2.0
N/A
2
C-pillar to tailgate glass
5.0 +/- 2.0
N/A
3
Rear glass to service cover
5.0 +/- 1.5
N/A
4
CHMSL to service cover mesh
3.0 +/- 1.0
N/A
5
Bodyside upper to filler flap
2.5 +/- 1.0
0.5 +/- 0.5
6
Quarter glass finisher to tailgate C-pillar
2.0 +/- 1.0
0.0 +/- 1.0
7
Quarter glass to waste finisher
4.5 +/- 2.0
N/A
8
Bodyside upper to rear deck
3.0 +/- 1.0
N/A
9
Bodyside upper to dirty air duct
1.0 +/- 0.5
0.5 +/- 0.5
10
Bodyside upper to dirty air duct
1.0 +/- 0.5
0.5 +/- 0.5
11
CHMSL to service cover mesh
3.0 +/- 1.0
N/A
12
Bodyside upper to waste finisher
1.0 +/- 0.5
N/A
13
Tailgate C-pillar to service panel
2.5 +/- 1.5
-1.5 +/- 1.0
14
Rear deck to service hatch
3.0 +/- 1.0
-1.0 +/- 0.5
15
Rear bumper to bumper extension
1.5 +/- 0.75
2.0 +/- 0.75
16
Bodyside upper to service cover
3.0 +/- 1.0
N/A
17
Service cover grille to rear deck
3.0 +/- 1.0
0.0 +/- 1.0
18
Rear bumper to side marker
N/A
1.0 +/- 1.0
19
Bodyside upper to rear bumper
N/A
0.0 +/- 0.5
 


1.  
Rear:
Section number
Description
Gap (mm)
Flush (mm)
1
Bodyside upper to rear bumper
0.5 +/- 0.5
1.0 +/- 0.5
2
Rear bumper to rear lamp
3.0 +/- 1.5
N/A
3
Rear bumper to rear reflector
1.0 +/- 0.5
N/A
4
Rear bumper to parking sensor
N/A
0.5 +/- 0.5
5
Rear bumper to rear diffuser
1.0 +/- 0.5
N/A
6
Rear bumper to side marker
1.0 +/- 0.5
0.5 +/- 0.5
7
Rear bumper to rear bumper centre panel
2.0 +/- 0.5
N/A
8
Rear lamp to grille
3.0 +/- 1.0
N/A
9
Rear bumper to grille
6.5 +/- 1.5
N/A
10
Rear bumper to rear bumper extension
1.5 +/- 0.75
0.5 +/- 0.5
11
Rear bumper to rear bumper centre panel
1.5 +/- 1.0
N/A
12
Rear bumper to camera
1.0 +/- 0.5
N/A
13
Rear bumper to fog reverse light
1.5 +/- 1.0
N/A
14
Rear bumper centre panel to rear diffuser
0.0 +/- 0.5
N/A
15
Diffuser upper to diffuser lower
3.0 +/- 0.5
0.0 +/- 0.5
16
Airbrake heatshield to grille
3.5 +/- 1.0
N/A
17
Bumper heatshield to grille
4.0 +/- 1.0
N/A
18
Rear bumper to rear bumper extension
1.0 +/- 0.75
N/A
19
Tail pipe finisher to rear bumper extension
18.0
N/A
 


   
   
   Note