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Body Panels and Closures / Panels / Body Panels Service Procedures / DB-RM-02A051-00-001 - 765 LT Gap and flush - Check and adjust - Panels
Check and adjust - Panels
 
Care Point:
This document gives the gap and flush values for 765 LT parts only. For all other values, refer to DA-RM-02A051-00-001 - Gap and flush - Check and adjust - Panels and DA-RM-02A052-00-001 - Gap and flush - Check and adjust - Closures.

 
1.  
Front
Section number
Description
Gap (mm)
Flush (mm)
Flush
1
Bumper upper (A) to splitter centre (B)
1.0 ± 0.5
-2.5 ±1.25

2
Parking sensor (A) to bumper (B)
N/A
0.5 ± 0.5

3
Bonnet (A) to bumper upper (B)
3.0 ± 0.5
1.5 ± 1.0

4
Bumper upper (A) to fender (B)
0.5 ± 0.5
-0.5 ± 0.5

 

2.  
Front (continued)
Section number
Description
Gap (mm)
Flush (mm)
Flush
5
Bumper (A) to splitter (B)
1.0 ± 0.5
N/A
N/A
6
Headlight bezel (A) to headlight (B)
Parts must not touch
N/A
N/A
7
Bumper (A) to headlight bezel (B)
0.0 ± 0.5
-1.0 ± 0.5

 

3.  
Low Temperature Radiator (LTR) exit duct
Section number
Description
Gap (mm)
Flush (mm)
Flush
1
Bumper (A) to side marker (B)
1.0 ± 0.5
-0.5 ± 0.5

2
Bumper (A) to side marker line out (B)
N/A
-2.0 ± 1.0

3
LTR exit duct (A) to side marker
N/A
-2.0 ± 1.0

4
Bumper (A) to splitter blade line out (B)
N/A
0.0 ± 1.5

5
Bumper to LTR exit duct
0.0 + 1.0/ -0.0
N/A
N/A
6
Side marker to LTR exit duct
1.0 ± 0.5
N/A
N/A
 

4.  
Side
Section number
Description
Gap (mm)
Flush (mm)
Flush
1
Door blade to door skirt
1.0 ± 1.0
N/A
N/A
2
Door skirt line out (A) to body skirt (B)
N/A
-0.5 ± 0.5

3
Door skirt (A) to body skirt (B)
4.0 ± 1.0
-1.0 ± 1.0

4
Door blade (A) to fender lower (B)
4.0 ± 1.0
0.0 ± 1.0

5
Door applique (A) to fender upper (B)
4.0 ± 0.5
-0.5 ± 0.5

 

5.  
Fender lower
Section number
Description
Gap (mm)
Flush (mm)
Flush
6
Fender upper (A) to fender lower (B)
0.5 ± 0.5
-0.75 ± 0.75

7
Fender skirt to fender lower
1.0 ± 1.0
N/A
N/A
8
Fender lower to fender skirt
1.0 ± 1.0
N/A
N/A
 

6.  
Rear
Section number
Description
Gap (mm)
Flush (mm)
Flush
1
Bumper blade (A) to side marker (B)
1.0 ± 0.5
-0.5 ± 0.5

2
Bumper blade (A) to bumper outer (B)
1.0 + 0.0, - 0.5
0.0 ± 1.0

3
Bumper (A) to bumper outer (B)
1.0 ± 0.5
-1.0 ± 0.75

4
Bumper (A) to bumper outer (B)
1.0 ± 0.5
-1.0 ± 0.75

5
Reflector to bumper lower
1.0 ± 0.5
N/A
N/A
6
Bumper skin to bumper lower
1.0 ± 0.5
N/A
N/A
7
Rear bumper to rear lamp
3.0 ± 1.5
N/A
N/A
8
Fender upper (A) to airbrake (B)
4.0 ± 1.0
-2.0 ± 1.0

9
Fender upper (A) to bumper skin (B)
0.5 ± 0.5
1.0 ± 0.5

10
Fender upper (A) to bumper skin line out (B)
N/A
0.0 ± 0.5

 

7.  
Rear (continued)
Section number
Description
Gap (mm)
Flush (mm)
Flush
1
Exhaust finisher to airbrake heatshield
15.0 ± 1.0
N/A
N/A
2
Underwing mesh (A) to rear grille (B)
3.0 ± 1.0
-1.0 ± 1.0

3
Exhaust finisher to airbrake heatshield
15.0 ± 1.0
N/A
N/A
4
Bumper (A) to parking sensor (B)
N/A
-0.5 ± 0.5

5
Bumper to diffuser inboard
1.0 ± 0.5
N/A
N/A
6
Airbrake (A) to airbrake pylon (B)
N/A
-2.0 ± 1.0

7
Service cover (A) to deck vent mesh (B)
3.0 ± 1.5
-2.0 ± 1.0

 

8.  
Rear (continued)
Section number
Description
Gap (mm)
Flush (mm)
Flush
8
Deck vent mesh to underwing mesh
2.0 ± 1.0
N/A
N/A
9
Fender upper (A) to underwing mesh (B)
2.0 ± 1.0
-1.0 ± 1.0

10
Fender upper (A) to airbrake line out (B)
N/A
0.0 ± 1.5

11
Tailgate (A) to service cover (B)
3.0 ± 1.5
-1.5 ± 1.0

12
Tailgate (A) to c pillar glass (B)
3.0 ± 1.0
-4.0 ± 1.0

13
Door upper (A) to tailgate (B)
5.0 ± 1.5
-1.0 ± 0.5

14
Fender upper to service cover
3.0 ± 1.25
N/A
N/A
15
Roof (A) to tailgate (B)
4.0 ± 1.0
-3.0 ± 1.25

16
C pillar glass to fender upper
3.0 ± 1.25
N/A
N/A
17
Tailgate (A) to c pillar glass (B)
3.0 ± 1.00
-0.5 ± 0.5

 

9.  
Rear (continued)
Section number
Description
Gap (mm)
Flush (mm)
Flush
1
Bumper (A) to rear grille (B)
1.0 ± 0.5
-1.0 ± 0.75

2
Bumper (A) to rear grille (B)
1.5 ± 1.0
-1.0 ± 1.0

3
Bumper (A) to rear grille (B)
1.0 +1.0/-0.0
-2.0 ± 1.0

4
Rear lamp (A) to rear grille (B)
2.0 ± 1.0
-2.0 ± 1.0

5
Underwing mesh to rear lamp
2.0 ± 1.0
N/A
N/A
6
Underwing mesh (A) to rear lamp (B)
2.0 ± 1.0
0.0 ± 1.0

 


   
   
   Note