Special advice
Powertrain / Engine Ancillaries / HVAC Compressor / DA-RM-05F005-04-001 - Remove/Install HVAC Compressor
DANGER!
 
Risk of explosion, poisoning and injury working on the air condition system!
Risk of explosion: When closed air conditioning sytems (charged or empty) become heated, high pressures are produced that can ultimately cause the system to burst. For this reason, all welding and soldering operations on or near closed air conditioning systems are prohibited. High pressure levels can combine with refrigerant vapors to produce a mixture that is potentially explosive when exposed to atmospheric air.
Risk of poisoning: Refrigerant can decompose when overheated. The resulting substances are toxic and should never be inhaled.
Risk of injury: Refrigerant vapors are heavier than air; this means that escaping gases pose a risk of suffocation for anyone in a work pit beneath the vehicle. Contact with liquid refrigerant may cause chilblain-like damage to theskin (due to undercooling).
Protective measures/rules of conduct:
All welding, brazing and soldering operations on sealed air conditioning systems and in their immediate vicinity are prohibited.
Never smoke when working with refrigerant, never expose refrigerant to open flames.
A piercing odor can indicate overheated refrigerant - never inhale these vapors. Leave closed rooms immediately and ventilate thoroughly.
All refrigerant must be evacuated from the entire air conditioning system prior to doing any repair work on the air conditioning circuit or components.
Because it poses a hazard to the atmosphere as well as to personal health and safety, discharging refrigerant directly into the air is prohibited.
Suitable evacuation, treatment and charging devices equipped with integral disposal and treatment facilities must be used for evacuating refrigerant.
Even after the system has been evacuated, residual pressure may still be present in the system when loosening couplings. Therefore, loosen the couplings carefully, so that the pressure can dissipate slowly.
Avoid all contact with liquid refrigerant.
Always wear safety glasses and protective gloves when working with refrigerant.
First aid measures:
Eye contact: Immediately flush with plenty of running water and consult a physician.
Skin contact: Consult a physician immediately in case of frostbite.
Inhalation: Inhalation of concentrated refrigerant, immediately take victim out into the fresh air and keep victim calm. If the victim´s breathing is shallow, or the individual has stopped breathing altogethe, tilt the head back and administer artificial resuscitation. Call a physician.
Ingestion: Consult a physician immediately.
 

WARNING!
 
Possible fluid spills from vehicle systems during repairs or maintenance.
Risk of thermal incidents, slip hazards, corrosion of electrical components, failure of electrical or mechanical components or unwanted odours.
Always limit fluid spills and fully clean the spilled fluid after repairs or maintenance.
 

   
   
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